Best Carry on Luggage Sets: Our Top 10 Picks & Reviews

Introduction

After countless hours of testing, packing, and navigating through crowded terminals, we’ve put a wide range of carry-on luggage sets through their paces to find the absolute best for every type of traveler. For us, a great set isn’t just about fitting in the overhead bin; it’s about durability, effortless mobility, and smart design. That’s why we’re naming the Amazon Basics 2-Piece Expandable Hardshell Suitcase Set our top pick. It strikes an exceptional balance between rugged construction and thoughtful features, proving its mettle on everything from smooth airport floors to bumpy cobblestone streets, all at a price that offers unbeatable value.

Our Top 10 Picks for Best Carry on Luggage Sets

#1 Amazon Basics 2-Piece Expandable Hardshell Suitcase Set – Best for: All-Around Value and Reliability

In our search for a luggage set that delivers on all fronts without breaking the bank, the Amazon Basics 2-Piece Expandable Hardshell Suitcase Set consistently came out on top. This set, which includes a 21-inch carry-on and a spacious 30-inch checked bag, is the definition of a workhorse. We were immediately impressed by the extra-thick hard shell with its textured, scratch-resistant finish. It feels robust and ready for the rigors of travel. We put it to the test on a multi-country trip, and it handled everything from baggage carousels to train travel with minimal signs of wear. Our experience was confirmed by numerous users who noted its surprising durability, with one traveler reporting it looked almost new after a 1,500-mile journey across Europe’s bumpy terrain.

The four multi-directional spinner wheels are a standout feature. They glide effortlessly and quietly across airport floors, making navigation a breeze. The telescoping handle locks securely into place, and the short lift handles feel sturdy. Inside, the organization is straightforward but effective: one side features a full zippered divider with three additional pockets, while the other has simple elastic straps. The expandable zipper is a huge plus, adding up to 25% more space in the carry-on, which we found perfect for packing those last-minute souvenirs. While it lacks a built-in TSA lock, for this price point, its performance, durability, and capacity make it an exceptional choice for both casual and frequent travelers.

#2 Coolife 5 Piece Luggage Set Expandable – Best for: Families Needing Maximum Versatility

For travelers who need an option for every possible trip, from a weekend getaway to a long family vacation, the Coolife 5 Piece Luggage Set Expandable offers unparalleled versatility. This comprehensive set includes 16-inch, 20-inch, 24-inch, and 28-inch suitcases, plus a handy cosmetic case. We found that this variety covers all bases, allowing a family to pack efficiently or a single traveler to choose the perfect size for any occasion. The PC+ABS material creates a hard shell that is both lightweight and impact-resistant, and the molded corner guards provide extra peace of mind against rough handling.

During our testing, the silent-running double spinner wheels were a highlight, gliding smoothly over various surfaces. Many users echoed this, with one sharing an incredible story of their bag surviving a half-mile trek up a rocky hiking trail in Italy with wheels and handle still in perfect working order. The recessed TSA-approved lock is a welcome security feature. However, we did notice the telescoping handle could occasionally get stuck, a minor annoyance that some other users also pointed out. The 28-inch bag is expandable for extra capacity, but the shell, while durable, can show scuffs and dents more easily than textured finishes. Overall, this set’s value and comprehensive size range make it a fantastic investment for families.

#3 Coolife 28-inch Expandable Luggage Set – Best for: Frequent Fliers Demanding Durability

The Coolife 28-inch Expandable Luggage Set immediately struck us as a no-nonsense collection built for the road warrior. Made from a strong ABS material with reinforced corners, this three-piece set feels solid and ready to withstand the abuse of frequent travel. Our hands-on testing confirmed its sturdy build, and our findings are strongly supported by long-term users. One frequent flier reported using the set for over 150 flights in two years with only minor wear, a true testament to its resilience. The multi-directional spinner wheels provide effortless mobility, making long airport treks much less of a chore.

We appreciated the practical interior, which features a skirted division and compression straps to keep clothes neatly packed. The mounted TSA combination lock is easy to use and adds a crucial layer of security. A key detail to note is that only the largest 28-inch suitcase is expandable, which adds 15% more packing space when you need it. While the vast majority of our experience was positive, we did come across some user reports of wheel durability issues after a couple of trips, suggesting some inconsistency in manufacturing. However, for those who prioritize a tough exterior and reliable core features, this set offers incredible longevity and performance for its price.

#4 Kenneth Cole REACTION 3-Piece Lightweight Hardshell Luggage Set – Best for: Style-Conscious Travelers

The Kenneth Cole REACTION 3-Piece Lightweight Hardshell Luggage Set combines sleek, modern aesthetics with practical functionality. From the moment we unboxed it, the design stood out. It’s a set that looks more expensive than it is, making it a great choice for travelers who value style. The ABS hardshell is impressively lightweight, which helps in avoiding overweight baggage fees. We also noted the molded corner guards, a feature that adds crucial protection at the most vulnerable points. The 4-wheel spinners are exceptionally smooth and quiet, allowing the suitcases to glide effortlessly by your side.

Inside, the packing is dual-sided, with compression straps on one side and a zippered divider on the other to keep belongings organized. We found the carry-on to be surprisingly spacious, a sentiment echoed by users who were able to pack for several days in just the smallest bag. However, our testing and user feedback revealed some potential quality control issues. We encountered a few reports of broken zipper pulls and, more seriously, issues with side handles and wheels breaking after only a few trips. While many users have traveled extensively with no problems, the inconsistency is a concern. For those prioritizing a lightweight and stylish design for less demanding travel, this set is a strong contender, but it may not be the most rugged option for grueling international journeys.

#5 Samsonite Freeform 2-Piece Hardshell Luggage Set Expandable – Best for: Brand-Loyal Travelers Seeking Lightweight Design

As a trusted name in travel, Samsonite brings its reputation for quality to the Samsonite Freeform 2-Piece Hardshell Luggage Set Expandable. The first thing we noticed was its incredibly lightweight polypropylene shell. This material is designed to withstand the rigors of modern travel while being easy to lift and maneuver. The sleek, minimalist design is both stylish and functional. The four oversized, multidirectional spinner wheels are a dream to operate, providing one of the smoothest glides we experienced in our testing, even on less-than-perfect surfaces.

The interior is well-organized with a divider, straps, and a small pouch. The built-in TSA combination lock is intuitive and adds a great sense of security. However, we must point out a common critique: the shell, while strong, is prone to scratching and scuffing, which can detract from its appearance after just one trip. Furthermore, while the handle is functional, it feels thinner and less sturdy than we’d expect, especially when the suitcase is fully packed. Some users have reported issues with the handle breaking after a couple of years. Despite these drawbacks, the Freeform’s ultra-light weight and exceptional mobility make it an excellent choice for travelers who prioritize ease of movement and brand reliability.

#6 Coolife 4 Piece Softshell Luggage Set – Best for: Travelers Who Prefer Softside Flexibility

For those who prefer the flexibility and external pockets of softside luggage, the Coolife 4 Piece Softshell Luggage Set is a standout option. Made from durable 1680D oxford cloth, this material is designed to be more resilient than standard polyester. We found it to be tough and resistant to abrasions during our handling tests. The set includes three spinner suitcases and a matching tote bag, offering fantastic value and versatility. The multi-directional spinner wheels roll smoothly, and the sturdy aluminum telescoping handle adjusts easily.

One of the biggest advantages we noted is the exterior pockets, perfect for stashing last-minute items or documents you need to access quickly. The built-in TSA lock on each suitcase is a premium feature at this price point. However, there are a few drawbacks. We found the telescoping handles to be a bit flimsy, especially on the smaller bags, causing some twisting when trying to turn the suitcase. A few users reported more significant issues with the handle failing during travel. Additionally, this set is not expandable, which limits packing capacity. Despite this, its robust fabric, smooth wheels, and included tote bag make it a strong contender for fans of softside luggage.

#7 Rockland Melbourne 3-Piece Expandable Hardside Luggage Set – Best for: Budget-Conscious Travelers and Families

When it comes to sheer value, the Rockland Melbourne 3-Piece Expandable Hardside Luggage Set is incredibly hard to beat. This set provides a carry-on, a medium, and a large checked bag at a price that is often less than a single suitcase from a premium brand. We were impressed by the lightweight ABS construction and the smooth-rolling spinner wheels, which make maneuvering through the airport quite easy. The expandable feature on all three pieces is a major selling point, giving you the flexibility to pack more when needed.

However, this budget-friendly price comes with compromises in quality. We noticed the interior lining feels thin, and the hardware doesn’t have the robust feel of more expensive sets. Our concerns are mirrored in user feedback, with several reports of wheels being pushed in or breaking after just one or two trips through baggage handling. Some users also noted a strong chemical odor upon unboxing that required airing out. While we wouldn’t recommend this set for a grueling, multi-destination international adventure, it’s a perfectly serviceable option for family road trips, cruises, or occasional, less demanding flights where durability is not the absolute top priority.

#8 SHOWKOO 3-Piece Softside Expandable Luggage Set – Best for: Organized Packers Needing Extra Pockets

The SHOWKOO 3-Piece Softside Expandable Luggage Set is an excellent choice for travelers who value organization and easy access. Constructed from high-density, waterproof oxford fabric, these bags feel sturdy and well-made. We were particularly impressed with the thoughtful design, including two large external pockets that are perfect for stashing jackets, books, or travel documents. The 24-inch and 28-inch bags can expand by 20%, offering substantial extra space for longer trips.

The 360-degree silent double-row spinner wheels performed admirably in our tests, providing a smooth and stable roll. The side-mounted TSA lock is a secure and convenient feature. However, we did encounter a significant issue that was also reported by other users: the telescoping handle has a tendency to collapse on its own during use. We found this to be quite frustrating while walking through a long terminal. One user described having to stop every 20 feet to pull the handle back up. While the build quality of the bag itself is great, this handle flaw is a major drawback that prevents it from ranking higher. If you can tolerate a finicky handle, the storage and organization are top-notch.

#9 Samsonite Omni 2 2-Piece Hardside Luggage Set Expandable – Best for: International Flights with Strict Carry-On Rules

The Samsonite Omni 2 2-Piece Hardside Luggage Set Expandable is a solid offering from a brand known for reliability. The micro-diamond polycarbonate texture is not only stylish but also highly effective at resisting scratches, a feature we definitely appreciated during testing. The oversized dual spinner wheels are a highlight, offering effortless mobility and a stable, smooth glide. This set includes a 20-inch carry-on and a 28-inch checked bag, both of which feel well-constructed.

Our main observation, which is critical for potential buyers, is that the 20-inch carry-on in this Omni 2 set is noticeably smaller than many other domestic carry-ons, including the original Omni 1. While this might be a drawback for those looking to maximize packing space for US flights, it makes it an ideal choice for travel on budget European airlines like Ryanair or EasyJet, which have stricter size restrictions. We found the interior to be well-organized, but the smaller capacity of the carry-on is a significant factor. If your travels frequently take you across the Atlantic on budget carriers, the compact size of this carry-on is a major advantage that ensures compliance and avoids costly fees.

#10 Samsonite Centric 3-Piece Hardside Expandable Luggage Set – Best for: Travelers Prioritizing Security and Lightweight Design

The Samsonite Centric 3-Piece Hardside Expandable Luggage Set stands out for its lightweight construction and strong security features. The polycarbonate twill texture does an excellent job of hiding potential scuffs and scratches, keeping the luggage looking good trip after trip. In our hands-on evaluation, we found the oversized spinner wheels to be very mobile, though they didn’t feel quite as buttery-smooth as those on the Freeform model. The set includes 20-inch, 24-inch, and 28-inch spinners, covering all your travel needs.

A key feature we value is the side-mounted TSA lock on all three pieces, which provides a significant deterrent to theft and simplifies security checks. The interior is nicely organized with a full-zip divider and cross straps. However, we cannot ignore a recurring issue mentioned by several users regarding the main zipper. There are multiple reports of the zipper failing or splitting open, sometimes after only one or two trips. One user even had to buy a luggage strap mid-vacation to keep their bag closed. While the shell, wheels, and locks are solid, the potential for zipper failure is a serious concern that keeps this otherwise promising set at the bottom of our list.

The Ultimate Buyer’s Guide: How to Choose The Right Product for You

Key Factors to Consider

• Hardshell vs. Softshell: Hardshell luggage, typically made of polycarbonate or ABS plastic, offers superior protection for fragile items and is often more water-resistant. Softshell luggage, usually made of durable fabrics like nylon or polyester, offers more flexibility, the ability to squeeze into tight spaces, and the convenience of external pockets for easy access to essentials.
• Wheels – Spinners vs. Rollers: Spinner luggage has four (or eight) multi-directional wheels that allow the bag to glide effortlessly in any direction. This is ideal for navigating smooth airport floors with minimal effort. Two-wheeled rollers must be tilted and pulled, which can be better on rough surfaces like cobblestones but puts more strain on your arm. For overall convenience, we strongly recommend spinner wheels.
• Size and Weight Restrictions: Always check the carry-on size restrictions for the airlines you fly most frequently. The standard US domestic limit is around 22 x 14 x 9 inches, but budget and international airlines can be much stricter. A lightweight suitcase is also crucial, as it allows you to pack more without exceeding airline weight limits.
• Handles and Zippers: Test the telescoping handle. It should extend and retract smoothly and feel sturdy, not wobbly. High-quality, self-repairing zippers are also a must, as a broken zipper can ruin a trip.

Understanding The Importance of TSA Locks

A TSA-approved lock is a crucial security feature. These locks allow you to set your own combination to keep your belongings secure, but they also have a special keyhole that allows Transportation Security Administration (TSA) agents to open and inspect your bag without breaking the lock. If you check a bag with a non-TSA lock, agents may have to cut it off to perform an inspection. Many modern suitcases have these locks built-in, which we find to be the most convenient option.

Common Mistakes to Avoid

• Ignoring the Interior: A beautiful exterior is great, but a poorly designed interior can be frustrating. Look for useful organization like zippered dividers, compression straps, and small pockets to keep your items secure and tidy.
• Choosing Style Over Substance: A trendy, shiny suitcase might look great, but if the wheels are flimsy and the shell cracks easily, it’s not a good investment. Prioritize durable materials, quality wheels, and a sturdy handle.
• Buying a Set You Don’t Need: A 5-piece set is great for a large family, but for a solo traveler, a simple 2-piece set with a carry-on and a large checked bag might be more practical and easier to store.

Frequently Asked Questions

What are the current standard US domestic airline carry-on size restrictions?

While it can vary slightly between airlines, the most common standard for major US domestic carriers (like American, Delta, and United) is 22 inches x 14 inches x 9 inches (56 x 36 x 23 cm), including handles and wheels. However, we strongly advise always checking the specific dimensions for your airline before you fly, as rules can change and budget carriers often have smaller size limits.

Does a 2-piece carry-on set count as one or two items?

This can be confusing. When you purchase a “2-piece luggage set,” it typically includes a carry-on size suitcase and a larger checked bag. For airline purposes, you are generally allowed one carry-on bag (that fits in the overhead bin) and one “personal item” (like a purse, laptop bag, or small backpack that fits under the seat in front of you). These are counted as two separate items by the airline.

What is the best type of wheel system for a carry-on bag?

In our extensive testing, four-wheel (or eight-wheel) spinner systems are the clear winner for convenience. These multi-directional wheels allow you to push the suitcase alongside you, in front of you, or pull it behind you with 360-degree mobility. This makes navigating crowded airports and narrow airplane aisles significantly easier and puts less strain on your shoulder and wrist.

Should I get a hardshell or softshell for my carry-on luggage?

This depends on your priorities. Hardshell luggage offers better protection for fragile contents and is more resistant to water. Softshell luggage offers more flexibility, often weighs less, and usually includes convenient exterior pockets for quick access to things like tickets, books, or a tablet. If you prioritize protection, choose hardshell. If you value flexibility and easy-access pockets, softshell is the way to go.

What features are essential in a modern carry-on, like a USB port?

The essentials are durability, functionality, and security. This means you should prioritize a sturdy telescoping handle, smooth and durable spinner wheels, and high-quality zippers. A built-in TSA-approved lock is also a highly recommended feature. Extras like a built-in USB port can be convenient for charging devices on the go, but we don’t consider them essential. A good power bank in your personal item is often a more versatile solution.

How much can you realistically fit in a standard carry-on suitcase?

With efficient packing techniques like rolling your clothes or using packing cubes, you can realistically fit enough clothing for a 5- to 7-day trip in a standard carry-on. This could include a few pairs of pants or skirts, several tops, underwear, socks, a light jacket, one extra pair of shoes, and a toiletries bag.

Are underseat bags typically included in carry-on sets?

It’s not very common. Most luggage “sets” consist of various sizes of rolling suitcases (e.g., carry-on, medium checked, large checked). Some larger sets, like the Coolife 4 Piece Softshell Luggage Set we reviewed, may include a tote bag that could function as a personal or underseat item, but a dedicated underseat rolling bag is usually sold separately.

Conclusion: Our Final Recommendation

After a thorough evaluation of numerous luggage sets, we can confidently say that the Amazon Basics 2-Piece Expandable Hardshell Suitcase Set is our top recommendation. It embodies the perfect synthesis of durability, practical features, and incredible value. We were consistently impressed by its robust hardshell that held up to real-world travel abuse, and its spinner wheels provided a glide so smooth it made navigating busy airports feel effortless. The expandable design offers crucial flexibility for those trips where you come home with more than you brought. For the vast majority of travelers seeking a reliable and affordable luggage solution that doesn’t compromise on performance, this set is the smartest choice you can make.

Last update on 2025-10-06 / Affiliate links / Images from Amazon Product Advertising API